HVAC & Compressor Controllers for Air Conditioning & Cooling Systems

AC Induction Compressor Drives PMSM / BLDC Compressor Drives IEC 61800 Aligned Designs

Overview

We design and supply motor controllers for compressor-based HVAC systems – from room and packaged air conditioners to mobile and DC-powered cooling. Versa Drives’ compressor controllers cover both AC induction compressors and high-efficiency PMSM / BLDC compressors, with sensorless control, built-in protections and compliance to IEC 61800 standards.

For OEMs, these platforms can be adapted for new capacities, voltage ranges and control interfaces without starting from a blank sheet every time.


Key Solution Areas

  • Residential and light-commercial air conditioners (fixed and inverter-type)
  • Compact DC compressors for mobile / off-grid HVAC
  • Telecom, cabin and cold-box cooling using 12 / 24 / 48 V DC compressors
  • Custom HVAC cooling blocks where only the compressor and controller are supplied

Platform Capabilities – At a Glance

Motor types

  • AC induction compressors (V/F control)
  • 3-phase PMSM / BLDC compressors (sensorless vector control)

Power range

  • ~0.5 kW to ~1.8 kW (extendable with platform customisation)

Supply options

  • Single-phase 168–264 V AC (for AC compressors)
  • 12 / 24 / 48 V DC bus for PMSM / BLDC compressors

Control features

  • Sensorless vector control for PMSM / BLDC
  • Fixed and variable speed configurations
  • Analog speed command (0–5 V) and digital I/O options

Protection & reliability

  • Under-voltage, over-voltage, over-current, overload and over-temperature protection
  • Locked-rotor and low-speed detection where applicable
  • Designs aligned to IEC 61800-3 and IEC 61800-5-1, with IP44–IP54 options based on enclosure

Integration options

  • Thermistor inputs for compressor temperature
  • Relay outputs for condenser fan / blower control
  • Optional isolated serial communication (e.g., RS-232) for OEM diagnostics

Current Products on this Platform

1) AC Compressor Drive – 230 V AC

  • Single-phase 168–264 V AC input with three-phase compressor output.
  • Linear V/F control for 1.5–1.8 kW compressor motors.
  • Integrated protections (over-voltage, under-voltage, over-current, motor overload, over-temperature).
  • Thermistor inputs and relay outputs to coordinate compressor and blower operation.
  • Ideal for room and packaged AC OEMs needing a compact, ready-to-integrate compressor drive.
VIEW AC COMPRESSOR DRIVE – 230 V

Link placeholder: update to your actual “AC Compressor Drive – 230 V AC” product page URL.

2) DC Compressor Controllers – 12 / 24 / 48 V DC PMSM

  • 3-phase PMSM / BLDC compressor controllers for low-voltage DC systems.
  • Voltage options:
    • 12 V DC (10–16 V operating range, ~500 W PMSM compressor)
    • 24 V DC (20–30 V operating range, ~500 W PMSM compressor)
    • 48 V DC (37–57 V DC bus for BLDC / PMSM compressor drives)
  • Sensorless PMSM control with >90% drive efficiency for 12 V and 24 V variants.
  • Built-in protections: under-voltage, over-voltage, short circuit / over-current, overload, locked rotor, over-temperature.
  • IP44-rated designs suitable for harsh mobile environments (12 V and 24 V variants).
  • Suitable for mobile and off-grid HVAC, small cold rooms, vehicle cabin cooling and telecom cooling boxes.
VIEW DC COMPRESSOR CONTROLLERS – 12 / 24 / 48 V

Note: 12 V & 24 V page exists; 48 V can be part of this family or a separate page later.


Why OEMs Work with Versa Drives for HVAC & Compressors

  • Experience in both AC and DC compressor control, including PMSM / BLDC compressors.
  • Deep motor-control expertise – the same team that developed Superfan’s ultra-efficient BLDC platforms works on these controllers.
  • Ability to customise firmware (speed profiles, soft-start behaviour, protection logic) for your compressor and refrigerant system.
  • Proven designs aligned to IEC 61800-3 / 61800-5-1 with robust protections for demanding duty cycles.

Enquiry Note

If you are interested, please share a few lines about your product, motor rating and supply voltage. We will review your requirement, map it to the closest Versa motor–drive platform and get back to you with next steps.

ENQUIRE / CONTACT VERSA DRIVES